VMC Operations

Our Vertical Machining Center (VMC) services provide accuracy and efficiency in manufacturing processes.

Current Infrastructure

At Mahalaxmi Enterprises, our infrastructure is designed to support a seamless and efficient production process. We continuously invest in advanced machinery, automation, and technology to ensure we deliver high-quality products and services. Below is a detailed breakdown of our current infrastructure:

1. High-Pressure Die Casting (HPDC) Plant

Our High-Pressure Die Casting (HPDC) facility is equipped with state-of-the-art technology, designed to meet the highest standards of precision and quality in aluminum casting.

• Machines:

  • 180 Ton RM Techno Manual Machine – Ideal for small to medium-sized components, ensuring reliable production.

  • 300 Ton Yuzumi Automatic Machine – Automated for higher efficiency and consistency in output.

• Furnaces:

  • Electric Holding Furnace for each machine, ensuring precise temperature control and consistent material quality.

• Production Capacity:

  • Melting Capacity per Day: 4 Tons

  • Monthly Production Capacity: 120 Tons

  • Current Load: 10 Tons

  • Spare Capacity: 110 Tons

• Facility Size:

  • 7,500 sq. ft. with room to expand and accommodate up to four more die casting machines of varying tonnages as required by future demand.

2. Post-Processing Operations

Our Post-Processing Unit is fully equipped to handle all post-casting operations, ensuring the highest levels of precision, quality, and productivity without relying heavily on human intervention. Key features include:

• Hydraulic Trimming Press – 2 units for high-precision trimming and removal of excess material from castings.

• Band Saw and Sanding Machines – 2 units equipped with belt grits ranging from 80 to 220 to ensure smooth finishes.

• Shot Blasting Machine – 1 unit for removing surface impurities and enhancing the finish of cast components.

• Buffing Machines – 2 units designed to provide a matte finish to cast parts, ensuring consistent and aesthetic results.

3. Machining and CNC Operations

We maintain full control over the machining processes by utilizing automated machining cycles and special-purpose machines (SPMs), ensuring no human intervention during the machining process. Our CNC and VMC operations are outsourced but tightly monitored for quality.

• Machinery:

  • SPMs (Special Purpose Machines) – 2 units designed for specific machining operations.

  • Multi-Head Drilling & Tapping Machine – 1 unit for simultaneous drilling and tapping operations.

  • Drilling and Tapping Machines – Multiple units for various part sizes and requirements.

4. Tool Room

We have an outsourced Tool Room dedicated to manufacturing high-quality tools and tool spares. This ensures the longevity of tools, minimizes downtime, and maintains the highest standards in production.

• Key Equipment:

  • VMC (Vertical Machining Center)

  • EDM (Electrical Discharge Machine)

  • Wire Cut Machine

  • M1TR Milling Machine

  • Cylindrical Grinder

  • Milling Machine

  • Tool and Cutter Grinder

• Software Capabilities:

  • Design Software for accurate tool design and modifications.

  • Simulation Capability to test designs and processes before physical implementation.

• Additional Capabilities:

  • Heat Treatment facilities to enhance tool durability and performance.

5. Foundry Specifications

Our foundry specializes in Pressure Die Casting, optimized for small to medium-weight aluminum components.

• Furnace Size:

  • 150 kg and 300 kg capacity electric furnaces.

• Part Weight Range:

  • Components ranging from 0.045 kg to 2.0 kg in weight.

Quality Assurance & Testing Facilities

Spectrometer

Conductivity Meter

Digital Vernier (0-300 mm)

Digital Micrometer

(0-25 mm)

Digital Height Gauge
(0-300 mm)

Surface Plate